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Asset Virtualization
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Game Changing Applications
SAP PM in 3D
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Game Changing Applications
INOVx customers have seen significant improvements in work patterns in what had been ill-served business areas. Improved coordination between operation, maintenance, and field personnel is now possible, allowing staff to have a window into their daily activities that corresponds naturally with the way they approach their jobs. Asset Virtualization enhances countless tasks with significant time savings while increasing the accuracy of communications and work. 3D Visualization is bringing to the inspection and maintenance functions what process control brought to the plant’s operational functions: productivity, predictability, and a simplified way to work.
Here are some sample applications supported by RealityLINx® that can be configured and implemented to meet your organization’s specific needs:
Emergency Response – During emergency response planning, it is possible to use 3D models to determine the route emergency response vehicles must take to access every area of the plant. In the event of an accident, the same 3D models can help locate critical shutoff valves and support the determination of the ideal positioning of emergency response vehicles and equipment which will ultimately improve the safety of plant, emergency response personnel and the communities surrounding the plant.
Safety Design Walk-Through – While green-field projects are well served through engineering and construction companies, design walk-throughs for revamp and retrofit projects require imagination or time in the field, and often both. With Asset Virtualization there are two significant areas of improvement: 1) it is possible to hold safety walk-throughs early in the design process, thus preventing costly engineering change orders; and 2) safety walk-throughs can be accomplished from a conference room where all relevant parties can comfortably attend and collaborate online.
Compliance – Many aspects of compliance are facilitated by Asset Virtualization including the accurate and consistent adherence to procedures by field and plant personnel. Asset Virtualization helps make complex procedures and documents much easier and faster to understand and communicate. Visually reviewing and confirming procedural steps becomes a straightforward process making them less prone to error when executed.
Disaster Scenario Training – Disaster training requires significant discussion and review, with much time spent clarifying situations and potential actions. With Asset Virtualization it is possible to review, discuss, and refine potential reactions to various scenarios with the ability to confirm the viability and acceptability of everyone’s actions based upon an actual plant layout.
Analysis of Fugitive Emissions – Using sniffers to measure and Asset Virtualization to pinpoint and record data, it is possible to visualize the source of potential fugitive emissions without speculation. The analysis also can be expanded to correlate to at-fault equipment, enabling changes in either hardware or procedures to eliminate such emissions.
Definition of Special Exposure Areas – In the case of material release, Asset Virtualization allows one to define areas of exposure in 3D coordinates with much more accuracy than in two dimensions. Furthermore, it is possible to overlay weather data to predict and analyze dispersion patterns.
Knowledge Capture – It is possible to append information to the 3D model that captures procedures and expertise from experienced personnel. This information can then be ordered to define safe operating procedures and can be tagged and associated with the physical unit providing concise instructions to less experienced staff.
Maintenance Work Orders – Maintenance work orders today are generally computerized, text-based forms. Maintenance staff is required to consult various, typically difficult-to-obtain documents and to rely heavily on their experience and knowledge to properly perform requested work. Asset Virtualization supports several improvements in this process: 1) the work order can be visualized as to the equipment involved and procedure required; 2) planning the work can ensure that adjacent crews do not interfere with each other and that proper tools and equipment can be delivered to the jobsite in a timely fashion; and 3) plant personnel can visualize the status of planned, open, and completed work orders through color encoding of the 3D models.
Clear Communications – Often times an experienced operator provides instruction to new or less experienced field technicians. The operator frequently accompanies the technician to the specified equipment to ensure proper identification of the equipment requiring attention. With Asset Virtualization, this communication can occur at the operator’s workstation, saving valuable time while ensuring complete and clear communications.
Piping Systems / Vessel Inspection – Asset Virtualization allows inspection personnel to easily search, locate, and review inspection points along with associated readings and historical data. By combining the physical data of the assets with the corresponding corrosion data, users are better able to analyze corrosion trends and perform root-cause analysis on problematic systems and equipment. Furthermore, Asset Virtualization can help optimize inspection schedules based on the geographical proximity of inspection points and the potential scaffolding required to reach them.
Common Portal to All Asset Data with Visual Query – Plant personnel can navigate the physical plant and make queries by selecting equipment. For example, one can locate a pump and request its work order history or identification of all similar pumps in the vicinity. There are endless possible queries that can be made via the 3D model with the results being presented visually, color-coded, and in 3D reality. All existing plant data can be accessed this way, including the enormous masses of data that have been collected and stored in plant historian and enterprise systems.
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